In today's PVC production plants, most of them use workers to weigh various raw materials and auxiliary materials. This practice is also possible in the small factory era, but in large factories, such as when the raw material mix is 1000 kg per hour, its uneconomical characteristics are Start to highlight, such as:
1. The number of workers required is large, the wages of workers are soaring, and the importance of physical health has caused the labor costs to rise rapidly.
2, due to the emotionalization of personnel, working in a boring work environment for a long time, it is inevitable that the problem of inaccuracy and mismatch of weighing will occur, resulting in significant losses.
Therefore, the application of automatic weighing and batching, mixing and conveying systems is necessary. This system is suitable for large-scale production, and the economic benefits are obvious for plants with a production capacity exceeding 1000 kg/hr.
With more than 10 years of experience in the manufacture of fully automated compounding systems, Beforon has been able to optimize the design and manufacture of superior performance equipment based on the user's specific process requirements.
We focus on the processing system for powder materials. Our mastery of material properties and a comprehensive understanding of the material handling industrial process are our strengths. We are good at solving problems in the process of conveying, storage, weighing, mixing and sieving, providing the best solution and overall project planning, and finally building a turnkey project tailored to the needs of our customers.
We not only design the system, but also manufacture important components to ensure product quality and reduce the maintenance cost of the system during use. Such as: feeding rotary valve, direct blow type rotary valve, rotor reversing valve, flap valve, electronic scale, super large mixing unit, pipe chain conveyor, vacuum feeder, screw conveyor, vibrating screen.
Compared with the automatic compounding production line of other manufacturers, BeFulong mechanical design fully automatic compounding production line has the following characteristics:
1. The whole computer control system combining industrial PC and PLC can realize automatic control throughout the whole process, store multiple sets of recipes, production statistics, random printing, real-time dynamic control, fault alarm, multi-level password protection, etc.
2, the United States Toledo tube type measuring sensor and control instrument, dynamic stability, accurate measurement, dynamic accuracy ± 3 ‰;
3. The unique anti-sticking layer and the homogenizing structure of the measuring screw eliminate the factors affecting the measurement accuracy;
4. The unique airbag type unloading device is adopted to completely eliminate the trouble of “bridge” of viscous materials;
5. Adopt system pressure balance centralized dust removal system to reduce the dust of each leak point to a low amount;
6. Fully enclosed material conveying system to prevent secondary pollution and environmental pollution of materials;
7, a variety of system combination mode, to adapt to a variety of plant conditions.
8, support network expansion, support local network and remote network connection equipment, to achieve monitoring and maintenance of equipment, so that you take the lead in achieving Industry 4.0
A typical fully automated compounding line consists mainly of the following equipment:
1. Main material feeding and weighing device, auxiliary material micro-feeding weighing device, liquid material batching, mixing unit, conveying system
2. Full computer control system combining industrial PC and PLC.
3. Imported high-precision load cells.
4, the loading part, according to the material needs, using stainless steel screw feeder, or vacuum feeder, pipe chain conveyor
